Individual inlays and upholstery solutions from TRICOR
YOUR PRODUCTS - PERFECTLY PROTECTED
Whether for electronics, precision optics, medical technology or other sensitive products - our customized inlays and cushions for packaging offer protection, stability and sustainability all in one.
INDIVIDUAL SHAPES FOR MAXIMUM SAFETY
Sensitive products require sophisticated packaging solutions in order to reach their destination safely and undamaged. With our high-quality inlays and padding made of PE foam, EPP, cast fiber, corrugated cardboard or honeycomb panels, we ensure optimum protection during transport.
✓ Optimum protection against knocks and impacts during transportation
✓ Material selection according to requirement profile and individual customer preference
✓ Individually adaptable to packaged goods and outer packaging
✓ Avoidance of complaints thanks to break-proof transportation
✓ Combination of padding made from different materials possible within an overall solution
PACKAGING PADDING MADE OF PE FOAM
At TRICOR, we process a wide range of foams that have been specially developed to meet the demanding requirements of the industry. Packaging in combination with foam inlays and padding ensures the protection of sensitive products, such as those from the electronics, precision optics and medical technology sectors.
PE FOAMS
For a high cushioning effect
- Safe shock absorption by means of padding calculation for sensitive devices
- individual and contour-accurate shapes by punching, (water jet) cutting or milling
- Low abrasiveness for sensitive surfaces
- Clamping of the packaged goods
- Foams with antistatic properties for ESD protection
- Foams with flame-retardant properties
- Foams that are suitable for use in cleanrooms
- Moisture-resistant
We use foams with a recycled content of up to 65% as well as fully recyclable foams.
PACKAGING WITH PE PADDING
Examples
3D representation of a PE cushion for shipping a high-pressure cleaner
Case with foam insert
Foam padding
Foam pad for medical device
Lamp packaging with PE foam support at the bottom and PE padding on top for shock absorption
Foam holder with antistatic properties for ESD protection
Small load carrier with foam toothed strips for holding products
Device packaging with different types of foam padding
Disc packaging with foam holders on the base and sides
Packaging for medical devices
Luminaire packaging (medical technology)
Microscope packaging
Shipping packaging for a surgical light with foam and corrugated cardboard padding for break-proof transportation
Headlight packaging
Shipping packaging for an inverter with foam and corrugated cardboard padding
PACKAGING PADDING MADE OF EPP
Thanks to in-house EPP development and production, TRICOR manufactures both contour-accurate interiors and grid holders for shipping surface-sensitive components as disposable variants in light EPP as well as reusable stand-alone container solutions.
EPP (EXPANDED POLYPROPYLENE)
For a high cushioning effect with large quantities
- For one-way and multi-way use
- Product-dependent, precisely fitting holders, with clamping effect if required
- Tool for standard upholstery corners available
- Lightweight, stable and dimensionally stable
- Temperature-resistant
- ESD-compatible material available
- Flame-retardant material available
- Industrial cleaning possible (reusable or cleanroom application)
EPP materials with a recycled content of up to 30% are available from TRICOR. EPP is 100% mechanically recycled.
PACKAGING WITH EPP PADDING
3D representation of an EPP cushion for shipping a high-pressure cleaner
EPP tray for holding and shipping headlights
EPP tray with contour-accurate mounting for the customer product
Stackable EPP holders for shipping headlights in a landing carrier
Shipping packaging for a medical device with contour-accurate EPP padding
Combination of EPP side cushions and contour-accurate mounts
EPP cushion with contour-accurate mount for shipping a camera
Upholstered corner
Upholstered corner
Upholstered corner
Upholstered corner
Upholstered corner
PACKAGING PADDING MADE OF HONEYCOMB PANELS
The honeycomb panel is further processed at TRICOR and can therefore be used as an inner cushion for flat, embossed and contour-accurate absorption. In sustainable applications, it can also be used as a replacement for EPS, as the honeycomb panel can withstand a high compressive load and contours can be reproduced due to its different heights and honeycomb shape.
HONEYCOMB PANELS
The all-rounder
- Punching of individual contours or as a design solution
- Punching to create different height contours
- Absorption of impacts
- Lightweight yet stable
- Fleece lamination for sensitive surfaces
Honeycomb panel is often already made from recycled material and is also 100% recyclable.
PACKAGING WITH HONEYCOMB PANEL PADDING
3D representation of a honeycomb panel cushion for shipping a high-pressure cleaner
Stackable separating bar for separating even heavy parts
Multi-piece cushion set
Mounting plate with embossed contour images of the products
Pallet
Product fixation via compressed mold holder
Cover with scratch protection fleece for e.g. household appliances
Detail of compressed area of a honeycomb panel with scratch protection fleece
Stable product protection for vulnerable edge areas or enclosures with fleece
Detail of the “V-Cut” for right-angled, stable shaping
CORRUGATED CARDBOARD PACKAGING PADDING
A sustainable packaging cushion
As a leading manufacturer of heavy-duty corrugated cardboard products, the design and production of corrugated cardboard interiors for corrugated cardboard outer packaging is one of our core competencies. The single-material solution can be used specifically for a wide range of products as a single insert or compartments.
CORRUGATED BOARD
A sustainable packaging cushion
- Corrugated board is contour-cut and can also be adapted to the packaged goods by means of folding and insertion mechanisms
- Corrugated cardboard pads and fixings
- (plugged) compartments
- Lightweight yet stable
- Stability can be customised using paper inserts and flute combinations
- Also available as ESD material
Corrugated cardboard is often already made from recycled material and is also 100% recyclable.
PACKAGING WITH CORRUGATED CARDBOARD PADDING
3D representation of a corrugated cardboard cushion for shipping a high-pressure cleaner
Shipping packaging for a medical device with corrugated cardboard and foam padding
Pallet container for shipping a laboratory autoclave with foam and corrugated cardboard padding
Pallet containers with corrugated cardboard compartments
Pallet container with plug-in corrugated cardboard holders for shipping sheet metal parts in the automotive industry
Small load carriers made of antistatic material with matching inserts made of ESD corrugated cardboard
PACKAGING PADDING MADE OF FIBRE CASTING
Packaging with an inner lining or padding made of cast fibre can be used as fibre-based single-material packaging with a high degree of sustainability.
FIBRE CASTING
A sustainable packaging cushion for large quantities
- Moulded parts made of cast fibre can be used as inner parts for many applications
- To hold products in place in outer packaging or as protective trays
- For absorbing shocks
- Nestable delivery form for low storage and transport capacities
- Grease-repellent, flame-retardant and water-resistant available
Made from recycled raw materials (waste paper and renewable fibres) 100% compostable and biodegradable.
PACKAGING WITH MOULDED FIBRE PADDING
3D representation of a fibre casting pad for shipping a high-pressure cleaner
Fibre casting holders for shipping medical accessories
Contour-accurate fibre casting holder
Would you like to enquire about industrial packaging?
Send us an enquiry - we will get back to you as soon as possible!